Our Reliability Maintenance Training program has been developed for use in a manufacturing and technical college environment. This course, developed by a team of Advanced Manufacturing Engineers, contains 7 modules for a total of 168 hours of education. Course material includes classroom slides, instructor notes, illustrations, photos, videos and diagrams.

Module A - Vibration Analysis (24hrs)

• Cause & effect of machine vibration
• How to measure vibration
• Establishing a baseline
• Hands-on vibration analysis

MODULE B - Thermography (8hrs)

• Establishing a baseline
• Equipment for measuring
• NFPA 70E
• Hands-on termography workshop

MODULE C - Laser Alignment (16hrs)

• Gear alignment
• Pulley alignment
• Shaft alignment
• Coupling alignment
• Hands-on laser alignment

MODULE D - oil ANALYSIS (8hrs)

• Viscosity
• Contaminants
• Lubricants selection
• Hands-on oil analysis

MODULE E - precision bearing install & rebuild (48hrs)

• Overview of bearing selection
• Contamination
• Proper bearings installation techniques
• Hands-on bearing installation & rebuild

MODULE F - FMEA & Reliability For equipment (16hrs) 

• Building a cost effective preventive maintenance system
• Overview of Failure Mode & Effects Analysis (FMEA)
• Creating a preventive maintenance FMEA
• MTBF, MTTR, Rebuild or Replace
• Critical components & spare parts
• Preventive maintenance key process indicators (KPIs)

MODULE G - hydraulics & pneumatics (48hrs)

• Force, Pressure and Flow in Hydraulics & Pneumatics
• Applications of circuits
• Critical components
• Lock Out Tag Out (LOTO) methodology
• Hands-on workshop

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